Boyertown Furnace Savio Installationshandbuch

BOILER INSTALLATION, OPERATIONINSTRUCTIONSSavio FPWALL HUNG GAS BOILER FORCENTRAL HEATING SUPPLYPlease Read Instructions CarefullySave for Future Refe

10 SAVIO FP MANUALParts List3. Primary Components:1 Pump2 Pump vent plug3 Automatic air purger valve4 Modulation gas valve5 Flame-detecting electr

SAVIO FP MANUAL 11Internal Piping & Parts List4. 24 2613193111 10 2814 15 16 17 219 30 39 3637 1820232238 3233 34 35 25765429Note: Pressure Relie

12 SAVIO FP MANUALElectric Diagrams5. Air pressure switch ye bk wh gy bu rdbkgygygyM~tCOMNOM~COMNONC123bkbubnwhrdgnyegywhburdbkbuwhgybugnyebk bkbugey

SAVIO FP MANUAL 135. Electric Diagrams Cont.Sequence of Operation5.1 Is primary circuit temp higher than selected tempRequest for heat from thermost

14 SAVIO FP MANUALInstallation Location6. The installation location chosen must:Comply with all clearances listed below.• Provide suitable location f

SAVIO FP MANUAL 15Exhaust Pipe Location7. CAUTIONEXTERNAL VENT SURFACES ARE HOT.IT IS RESPONSABILITY OF THE HOMEOWNER TO KEEP THE VENTTERMINAL CLEAR

16 SAVIO FP MANUALMounting Bracket8. After a suitable installation location is chosen, verify that the mounting wall is properly braced and strong en

SAVIO FP MANUAL 17Ventilation9. The SAVIO is a mechanical draft, side wall vented boiler. There are two side wall fl ue options available – separate a

18 SAVIO FP MANUAL9. Ventilation Cont.The SAVIO is a mechanical draft, side wall vented boiler. There are two fl ue options available - separate and c

SAVIO FP MANUAL 199. Ventilation Cont.Choice of ue:9.3 The following fl ue kits are available for connecting to the boiler:A Standard coaxial horiz

2 SAVIO FP MANUALDear Customer:Thank you for buying a SAVIO FP Boiler System.The SAVIO FP is a high effi ciency, non-condensing, wall mounted gas boil

20 SAVIO FP MANUAL9. Ventilation Cont.B Standard separate horizontal fl ue kit (Exhaust & intake outside)Figure 9.4 (Twin pipe φ 3.25 in)Various

SAVIO FP MANUAL 219. Ventilation Cont.C Alternative separate kit (Exhaust outside & intake inside)Figure 9.5 (Twin Pipe φ 3.25 in)This confi gura

22 SAVIO FP MANUAL9. Ventilation Cont.D Alternative separate kit (Exhaust outside & intake inside)Figure 9.6 (Twin Pipe φ 3.25 in)This confi gura

SAVIO FP MANUAL 239. Ventilation Cont.E Alternative separate kit (Exhaust & intake outside)Figure 9.7 (Twin Pipe φ 3.25 in)These kits allow for

24 SAVIO FP MANUAL9. Ventilation Cont.F Standard Vertical-roof kit (Exhaust & intake outside)Figure 9.8 (vertical pipe φ 3.1 / φ 4.9 in)This kit

SAVIO FP MANUAL 25Pipe Connections10. The SAVIO boiler is supplied with a 3/4” stainless steel gas pipe (A in fi gure 10.1), 2 - 3/4” cop-per pipe (C,

26 SAVIO FP MANUALGas Pipe Connections11. Gas supply piping is to be sized and installed properly in order to provide a supply of gas suffi -cient to

SAVIO FP MANUAL 27Electrical Connections/Wiring12. Figure 12.1 Removing Front Panel:Remove the front panel by removing screws A • and sliding the fr

28 SAVIO FP MANUAL12. Electrical Connections/Wiring Cont.Room Thermostat Connection:12.3 The room thermostat must be connected • to the terminal bloc

SAVIO FP MANUAL 2912. Electrical Connections/Wiring Cont.Zone Valve Micro Switch Connection:12.5 The zone valve micro switch must be con-• nected to

SAVIO FP MANUAL 3Table of ContentsSection Title Section Number Page NumberWarnings - 5-6Important Information - 7General Information 1 8Techni

30 SAVIO FP MANUALCirculator Sizing13. Circulator capacity as a function of ow rate:13.1 Figure 13.1 The hydraulic speci cation in Fig 13.1 repre

SAVIO FP MANUAL 31Piping14. All external piping components are to be supplied by the installer. It is very important to use a Primary Secondary pipin

32 SAVIO FP MANUAL14. Piping Cont.Primary – Secondary Piping:14.1 All external piping components are to be supplied by the installer.It is very impor

SAVIO FP MANUAL 3314. Piping Cont.Primary – Secondary Piping with Zone Valves:14.2 All external piping components are to be supplied by the installer

34 SAVIO FP MANUAL14. Piping Cont.Manifold Piping with Zone Valves or Circulators (shown conn. to radiators):14.3 All external piping components are

SAVIO FP MANUAL 35Commissioning15. Initial lling of the system:15.1 Remove the front panel of the case.• Unscrew the cap on the automatic air • pur

36 SAVIO FP MANUAL15. Commissioning Cont.Checking the gas pressure at the burner:15.3 This boiler has been tested to the highest quality control stan

SAVIO FP MANUAL 3715. Commissioning Cont.Adjustment of the gas pressure:15.4 Remove the front panel of the case.• Open the gas valve inlet pressure t

38 SAVIO FP MANUAL15. Commissioning Cont.Checking the burner ignition:15.6 Turn the boiler OFF.• Open the gas valve outlet pressure test point • 15 (

SAVIO FP MANUAL 39Labels placement:15.8 Figure 15.10 Warning: The installation is not complete unless labels supplied are placed on the boil-er as

4 SAVIO FP MANUALTable of ContentsSection Title Section Number Page NumberPiping 14 31-34Primary – Secondary Piping 14.1 32Primary-Secondary with

40 SAVIO FP MANUAL15. Commissioning Cont.Checking the ue system and combustion:15.9 The fl ue system should be visually checked for soundness. Check

SAVIO FP MANUAL 41Gas Conversion16. WARNINGS: Procedures to adapt the boiler to the type of gas available must be car-ried out by a competent and re

42 SAVIO FP MANUALAnnual Maintenance17. Warnings:17.1 The procedures detailed in this chapter must be carried out only by a professionally qualifi ed

SAVIO FP MANUAL 4317. Annual Maintenance Cont.Cleaning the primary heat exchanger:17.5 Take off the front panel of the case, then the sealed chamber

44 SAVIO FP MANUALVent Part Spares18. Description Order NumberTwin pipe kit 10999.0393.0For any spare parts, please contact BOYERTOWN 1-610-369-1450.

SAVIO FP MANUAL 4518. Vent Part Spares Cont.Description Order NumberCoaxial fl ue kit 10999.0387.0For any spare parts, please contact BOYERTOWN 1-610-

46 SAVIO FP MANUAL18. Vent Part Spares Cont.Part Description Order NumberA Roof fl ue kit 10999.0392.0For any spare parts, please contact BOYERTOWN 1-

SAVIO FP MANUAL 47Installer Notes19. System Checkout:Boiler Model No. ___________________Original Purchaser:_________________________________________

17962.1511.0 3808 (52A4)USA19/092008N

SAVIO FP MANUAL 5WARNINGDANGERBoiler is certifi ed as an indoor appliance. Do not install boiler outdoors or locate where it will be exposed to freezi

6 SAVIO FP MANUALWARNINGAny appliance that burns natural gas, propane gas, fuel oil, wood or coal is capable of pro-ducing carbon monoxide (CO). Carb

SAVIO FP MANUAL 7IMPORTANT INFORMATIONPlease read this page carefully.ALL BOILERS MUST BE INSTALLED IN ACCORDANCE WITH NATIONAL, • STATE AND LOCAL PL

8 SAVIO FP MANUALGeneral Information1. Technical Information (M130.30CM)2. The SAVIO FP is a high effi ciency, non-condensing, wall mounted gas boiler

SAVIO FP MANUAL 92. Technical Information Cont.ENERGY CAPACITYNominal heat input (0/2000ft)MBH 122.8Nominal heat input (2000/4500ft)MBH 116.7Minimum