Boyertown Furnace Savio PLUS Installationshandbuch

BOILER INSTALLATION, OPERATIONINSTRUCTIONSSavioSavioPLUS COMBIWALL HUNG GAS BOILER FORCENTRAL HEATING SUPPLYPlease Read Instructions CarefullySave for

10 SAVIO PLUS COMBI MANUALParts List3. Primary Components:1 Pump2. Pump vent plug3. Automatic air purger valve4. Modulation gas valve5. Flame-dete

SAVIO PLUS COMBI MANUAL 11Internal Piping & Parts List4. 33 10 302931 3241403739383628 2221 19182526 35 2334 15 16 14 17 4 6 5 7 3 24 9 11 201 No

12 SAVIO PLUS COMBI MANUALElectric Diagrams5. ye bk wh gy bu rdbk gygygyM~tCOMNOM~COMNONC123bkbubnrdrdgnyegywhburdbkbuwhubyggnyebk bkgygnye bubkbkubu

SAVIO PLUS COMBI MANUAL 135. Electric Diagrams Cont.5.1 Sequence of OperationIs primary circuit temp higher than selected tempRequest for heat from

14 SAVIO PLUS COMBI MANUALInstallation Location6. The installation location chosen must:Comply with all clearances listed below.• Provide suitable lo

SAVIO PLUS COMBI MANUAL 15Exhaust Pipe Location7. CAUTIONEXTERNAL VENT SURFACES ARE HOT.IT IS RESPONSABILITY OF THE HOMEOWNER TO KEEP THE VENTTERMINA

16 SAVIO PLUS COMBI MANUALMounting Bracket8. After a suitable installation location is chosen, verify that the mounting wall is properly braced and s

SAVIO PLUS COMBI MANUAL 17Venting9. The SAVIO Plus Combi is a mechanical draft, side wall vented boiler. There are two side wall fl ue options availa

18 SAVIO PLUS COMBI MANUAL9. Venting Cont.•

SAVIO PLUS COMBI MANUAL 199. Venting Cont.9.3 Choice of ue:The following fl ue kits are available for connecting to the boiler:A Standard coaxial h

2 SAVIO PLUS COMBI MANUALDear Customer:Thank you for buying a SAVIO Plus Combi.The SAVIO Plus Combi is a high effi ciency condensing, wall mounted gas

20 SAVIO PLUS COMBI MANUAL9. Venting Cont.B Standard separate horizontal ue kit (Exhaust & intake outside)Figure 9.4 (Twin pipe Ø 3.25 in)Var

SAVIO PLUS COMBI MANUAL 219. Venting Cont.C Alternative separate kit (Exhaust outside & intake inside)Figure 9.5 (Twin Pipe Ø 3.25 in)This confi

22 SAVIO PLUS COMBI MANUALD Alternative separate kit (Exhaust outside & intake inside)Figure 9.6 (Twin Pipe Ø 3.25 in)This confi guration of the

SAVIO PLUS COMBI MANUAL 239. Venting Cont.E Alternative separate kit (Exhaust & intake outside)Figure 9.7 (Twin Pipe Ø 3.25 in)These kits allow

24 SAVIO PLUS COMBI MANUALF Standard Vertical-roof kit (Exhaust & intake outside)Figure 9.8 (vertical pipe Ø 3.1 / Ø 4.9 in)This kit allows vert

SAVIO PLUS COMBI MANUAL 25Pipe Connections10. The SAVIO Plus Combi is supplied with a 3/4” stainless steel gas pipe (A in fi gure 10.1), 2 - 3/4” copp

26 SAVIO PLUS COMBI MANUALGas Pipe Connections11. Gas supply piping is to be sized and installed properly in order to provide a supply of gas suffi -c

SAVIO PLUS COMBI MANUAL 27Electrical Connections/Wiring12. Figure 12.1 Removing Front Panel:Remove the front panel by • removing screws A and slid-i

28 SAVIO PLUS COMBI MANUAL12. Electrical Connections/Wiring Cont.Room Thermostat Connection:12.3 The room thermostat must be connected • to the termi

SAVIO PLUS COMBI MANUAL 2912. Electrical Connections/Wiring Cont.Zone Valve Micro Switch Connection:12.5 The zone valve micro switch must be con-• ne

SAVIO PLUS COMBI MANUAL 3Table of ContentsSection Title Section Number Page NumberWarnings - 5-6Important Information - 7General Information 1

30 SAVIO PLUS COMBI MANUALCirculator Sizing13. Circulator capacity as a function of ow rate:13.1 Figure 13.1 The hydraulic speci cation in Fig 13

SAVIO PLUS COMBI MANUAL 31Piping14. All external piping components are to be supplied by the installer. It is very important to use a Primary Seconda

32 SAVIO PLUS COMBI MANUALPrimary – Secondary Piping:14.1 All external piping components are to be supplied by the installer.It is very important to

SAVIO PLUS COMBI MANUAL 33Primary – Secondary Piping with Zone Valves:14.2 All external piping components are to be supplied by the installer.It is v

34 SAVIO PLUS COMBI MANUALManifold Piping with Zone Valves (shown conn. to radiators):14.3 All external piping components are to be supplied by the i

SAVIO PLUS COMBI MANUAL 35Commissioning15. Initial lling of the system:15.1 Remove the front panel of the case.• Unscrew the cap on the automatic a

36 SAVIO PLUS COMBI MANUAL15. Commissioning Cont.The boiler will now go through an ignition sequence and the burner will light.If during the ignition

SAVIO PLUS COMBI MANUAL 3715. Commissioning Cont.Adjustment of the gas pressure:15.4 Remove the front panel of the case.• Take off the lid of the sea

38 SAVIO PLUS COMBI MANUAL15. Commissioning Cont.Checking the burner ignition:15.6 Turn the boiler OFF.• Open the gas valve outlet pressure test poin

SAVIO PLUS COMBI MANUAL 3915. Commissioning Cont.Labels placement:15.8 Figure 15.10 Warning: The installation is not complete unless labels supplie

4 SAVIO PLUS COMBI MANUALTable of ContentsSection Title Section Number Page NumberPrimary-Secondary with Zone Valves 14.2 33Manifold Piping with

40 SAVIO PLUS COMBI MANUAL15. Commissioning Cont.Checking the ue system and combustion:15.9 The fl ue system should be visually checked • for sound

SAVIO PLUS COMBI MANUAL 41Gas Conversion16. WARNINGS: Procedures to adapt the boiler to the type of gas available must be car-ried out by a competen

42 SAVIO PLUS COMBI MANUALAnnual Maintenance17. Warnings:17.1 The procedures detailed in this chapter must be carried out only by a professionally qu

SAVIO PLUS COMBI MANUAL 4317. Annual Maintenance Cont.Emptying the Domestic Hot Water circuit 17.4 Close the inlet valve• Open the system domestic ho

44 SAVIO PLUS COMBI MANUAL17. Annual Maintenance Cont.Checking the pressurization in the expansion vessel:17.8 Empty the central heating system as de

SAVIO PLUS COMBI MANUAL 45Vent Part Spares18. Figure 18.1 Description Order NumberTwin pipe kit 10999.0393.0For any spare parts, please contact BOYE

46 SAVIO PLUS COMBI MANUALFigure 18.2 Description Order NumberCoaxial fl ue kit 10999.0387.018. Vent Part Cont.For any spare parts, please contact BO

SAVIO PLUS COMBI MANUAL 47Figure 18.3 Part Description Order NumberA Coaxial fl ue kit 10999.0387.018. Vent Part Cont.For any spare parts, please cont

48 SAVIO PLUS COMBI MANUALInstaller Notes19. System Checkout:Boiler Model No. ___________________Original Purchaser:_________________________________

SAVIO PLUS COMBI MANUAL 49

SAVIO PLUS COMBI MANUAL 5WARNINGBoiler is certifi ed as an indoor appliance. Do not install boiler outdoors or locate where it will be exposed to free

50 SAVIO PLUS COMBI MANUAL

SAVIO PLUS COMBI MANUAL 51

17962.1519.0 2908 (52A4)USA

6 SAVIO PLUS COMBI MANUALWARNINGAny appliance that burns natural gas, propane gas, fuel oil, wood or coal is capable of pro-ducing carbon monoxide (C

SAVIO PLUS COMBI MANUAL 7IMPORTANT INFORMATIONPlease read this page carefully.ALL BOILERS MUST BE INSTALLED IN ACCORDANCE WITH NATIONAL, • STATE AND

8 SAVIO PLUS COMBI MANUALGeneral Information1. Technical Information (M135.30CM)2. The SAVIO Plus Combi is a high effi ciency condensing, wall mounted

SAVIO PLUS COMBI MANUAL 92. Technical Information Cont.ENERGY CAPACITYNominal heat input (0/2000ft)MBH 116.0Nominal heat input (2000/4500ft)MBH 110.